Testing

Testing means measuring a devices parameters and comparing those to expected measurements. The goal is to find the real values and limits of the device and compare those to expected values.

We start rigorous testing by using these prototypes in the harshest manners possible. The main focus in these tests is to make sure, every functionality performs as expected. Secondly we test these systems' breaking points to have a thorough understanding of them. For example we test inhouse for higher ingress protection (IPxx) rating than it is expected, or have the system shocked at higher voltage than it is expected to endure. This way we know what the system's overhead is and we can make sure that these products don't just pass the third party tests, but they do it with with flying colors.

Thermal imaging cameras show us heat maps representing all components, or clusters that need careful examination, and possibly fixing, this way we can make sure that our devices will not have functionality problems after larger periods of time due to overheating. Signal noises are also a big problem for these systems so we have to make sure, that every possible factor inducing noises is removed, blocked, or cancelled for the final version of a device.

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Specifications

Defining the customer's or end user's needs is the first and most important step of the product development process. Vague product specifications are a hotbed for misapprehension, leaving the development process prone to errors.

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Outlining the system

Once the product specifications are defined, the design process starts, at the end of which there will be a well defined concept of the end product.

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Software development

Developing software for embedded systems can be challenging since every system is in many ways different from the others and has lots of unique features.

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Hardware design

Hardware design is all about precise design and consideration of all factors, where the end product will be the intended PCB that can pass all tests and measures up to all expectations.

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Enclosure design

Enclosure design kicks off from the preliminary sketches created to pin down specifications of the device, but without the luxury of approximations this time around.

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Prototyping

After the PCB design is ready to be tested, severeal PCBs are produced and assembled. The circuits and chosen components can be tested with the software as a system, and tried into 3D printed enclosures.

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System optimization

Test results are condensed into changes in the system in such way that all intended improvements are met.

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Low volume production

Low volume production of the tested devices means making 50-300 devices on full-blown assembly lines, injection molding machines and using the whole production line as if thousands of the devices would be created.

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Certifications

The final tackle in a device's development is pushing through certifications. These certifications make sure that the device is in conformance with all criterea set in the specifications phase.

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